Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. This wire rope is kinked. Tap solenoid to loosen contacts. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. The ZXR 12000 Lb winch is IP66-rated waterproof. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. This device is also built to withstand high amounts of water without the danger of any short-circuit. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Please read our review of this wireless remote switch. I had the same problem with 12000lb. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. The build of the fairlead is stainless steel. Now that youve installed your winch, the next step is to wire it. A double line system should be used whenever possible. Do not use damaged equipment. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Summary of Contents for Badland ZXR9000. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. The design of the model's housing is weather-resistant and high-impact. They have made the installation relatively easy as compared to other competing models. This makes it ideal for outdoor use, especially in humid and rainy climates. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). These cable ropes are specially built by coiling together metal wires that form a helix. Do not lift items vertically or use for aircraft purposes. Install the winch using hardware specified on the specification chart. Will sell for $280 firm! Obey all safety messages that follow this symbol to avoid possible injury or death. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. I did not see replacement cable for zxr-5000. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Do not submerge winch in water. Due to continuing improvements, actual product may differ slightly from the product described herein. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Read all instructions. Do you agree that the items listed are perfect for the Badland 2500 lb winch? The Badland will be made in China using parts sourced horribly. Heres how you can do that: Thats all there is to it. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. This rope is 3/16 inch thick and is 50 feet long. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. Connect the black cable from the batterys negative side to the winch. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. Do you know where I can purchase one? unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Copyright 2017 by Harbor Freight Tools. Some people are too busy knowing it all to ever learn anything. 1 BADLAND WINCHES 12,000 lb. You can increase the rope length and get more spools on your drum with its thin size. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Prevent entanglement. What other Badland 2500 winch parts do you think are perfect? Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. I do a review and install some new parts. Connect red wire to positive battery terminal and black wire to negative battery terminal. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. I handle the research side of things here as well as product selection for gear reviews. Otherwise, wire rope may bind during operation. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Some customers report that this product overheats. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. This occurs due to the wired solenoid that gradually heats as the current flows through it. then wait about a month or so for them to get in, they come all the way from Chinese town. But it is super strong. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Do not use thinner/longer cables or link multiple cables together. I've searched and cannot find any source for replacement parts . 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I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored If you are looking at how to wire a badland ZXR 9000 winch? An installation manual is also part of the package. I recently converted it to synthetic rope, which I purchased from another vendor. The average winch that can bear this much load costs around $300 to $500. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. What is the Badland ZXR 12000 Lb Winch Best For? The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Mike El Paso, TX, TLCA 8009. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). The sharp borders help the cable from getting damaged. Do not exceed the angles shown in Figure B for a roller fairlead. You are using an out of date browser. Or trade for a new Apex 5500 long drum winch or equivalent. It can heat up after excessive use. These include: IP66 Rated Weatherproof This badland winch parts diagram is very helpful for any kind of wiring task. However, with this unit's built-in safety features, it's a lot easier. Move the Clutch Handle to the Engaged position. Save $250.00 by shopping at Harbor Freight. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. How to Install a Badland ZXR 12000 Lb. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. You may need a plastic encasing to secure your circuit breaker from water and dust. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. If voltage is present, replace motor. For using wireless remote, attach the remote controller switch to the solenoid. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. Lift the Socket Cover exposing the electrical switch connector. We may earn a small commission from affiliate links and paid advertisements. Any uncovered wires may be the cause of a short circuit. Winching with a vehicle s transmission in gear or park may damage the transmission. This is a clearance item. , connect the remote control box to the solenoid box. The first item on our list is a synthetic rope from Mile Marker. Synthetic ropes are lighter and flexible than steel cables. It comes with a clevis hook. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Press the ON/OFF button for 3 seconds to activate the wireless remote. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Use a spotter to assist you in assuring that it is safe to operate the winch. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Secure load after moving. As you can see all the parts in the diagram below, you can understand the wiring well. All rights reserved. Save my name, email, and website in this browser for the next time I comment. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Please familiarize yourself with the operation of your winch before using it. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. A good advantage you can get with this fairlead is that it looks cool. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Handlebar switch is convenient to control the winch with just a thumb operation. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. They are appropriately priced, and are easy to install. The battery may be drained if you use the winch while the engine is not running. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Your email address will not be published. This step is necessary to ensure your safety while using the unit. Do not continue use of the winch until the battery is completely run down. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Tighten fasteners to the listed torque values. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. They are very popular and have been a default for 44 vehicles. Let's see what makes it such a great product. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. A dead tree is not capable of withstanding that much weight and has weaker roots. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Thank You Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Good thing that there are winch manufacturing companies that do that. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. A road alligator jumped up and took out the controller box. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Attach the Circuit Breaker to the Positive Terminal on the battery. The red indicator light will flash during the operation. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. It is tough and looks like it can last a very long time. The wireless remote controller will act as a receiver to operate the wireless remote. Safety Precautions:Take extra caution in every winching situation. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Any help would be appreciated. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. 2500 lb or 3500 lb? The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Industrial/Tow Truck Electric Winch Owner's Manual I have an old Badland ATV/UTV 3000 lb winch. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Do not disengage clutch under load. It may not display this or other websites correctly. The above Badlands winch parts are good quality, affordable, and easy to install. It is used to alert you to potential personal injury hazards. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. If you have a wireless remote, connect the remote control receiver to the solenoid box. To use the wired remote control, attach the Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. Winch Motor: 2. Fairlead: 2. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Spooler would not engage after that it was just in free spool mode. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Here are some of the top eye-catching pros of this product. One possible reason for this could be the exceptional amount of weight the device has to carry. I bought a 12000 zxr last year but never opened it until yesterday. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Only use a 12V automotive (or equivalent) battery, in good condition. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Take extra caution in every winching situation. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use